Onshore wind

Onshore wind

Table of Contents

General

Onshore wind turbines are smaller than offshore wind turbines, typically no more than 3 MW, compared with up to 16 MW for the largest announced Goldwind offshore wind turbine. Onshore wind farms also tend to have a lower capacity factor (average / maximum output over a period), such as 25-30%, compared with offshore wind farms – some offshore wind farms are expected to have a 60% capacity factor.  Onshore wind turbines heights can be subject to planning regulation height restrictions.

Typical characteristics depend on local planning rules and wind speeds.  There are high onshore wind speeds in the Texas CREZ (Competitive Renewable Energy Zone) areas, and more recent wind farms there have a 50% plus capacity factor. 

Generally the taller the turbine, the higher the capacity factor, as winds are both stronger and more consistent higher up.  Duke Energy’s Mesteño Windpower Project in Starr County, Texas uses 56 wind turbines with a maximum power of 3.6 MW and a height of 590 feet (179m, ground level to the tip of the rotor when vertical).

Wind farms can suffer from NIMBY (“not in my back yard”) objections.  Farmers leasing land to the wind farm have a significant incentive to back onshore wind farms, but some of the local residents who are not benefiting financially may take exception to the wind farm development.

In the UK there are discussions about possible incentives for local residents, such as half price or free electricity when the wind is blowing and the wind turbines are generating power.

There have been claims that onshore wind turbines are an eyesore, and cause local illness due to low frequency sound.  However, there is no medical evidence for this, and the conclusion from research is that turbines just cause annoyance and irritation to those who do not want them, but that this is not significantly different from other causes of annoyance, such as local traffic noise.

Technology and grid connection

Large offshore wind turbines tend to be direct drive, with no gearboxes.  However, the onshore wind turbine market splits between variable speed direct drive transmissions and fixed multiple speed drives with gearboxes.  The reason is that onshore wind turbines are placed under less stress than offshore turbines, and it is far easier to replace onshore turbine gearboxes where necessary.  So the advantages of direct drives are diluted onshore, while the costs (such as high quality AC solid state converter costs) are similar.

Because installation costs for onshore wind are much lower than for offshore wind, smaller onshore wind farms can be economic.  Hence it is common to connect smaller onshore wind farms to distribution networks, as the output is not high enough to require direct connection to grid high voltage networks.  Larger onshore wind farms over a few hundred MW capacity are more often connected directly to high voltage transmission grids.

Output and capacity factor

Capacity factors (average / maximum output over a period) are typically lower for offshore wind turbines, but not invariably.  A capacity factor of 25-35% is typical.  Onshore wind farms in the West Texas CREZ (Competitive Renewable Energy Zone) area and elsewhere have capacity factors of 50% or higher.

Cost

According to IRENA (International Renewable Energy Agency), the 2021 global installation weighted LCOE of new onshore wind power was $33/MWh (3.3 US cents/kWh) [p16-19], a reduction of 15% on 2020, or $37/MWh if you exclude China.  

The IRENA document goes on to explain how the LCOE of new onshore wind is less than the cost of new fossil fuel generation in most cases.

Materials and CO2

Material/function
(t = tonnes)
ComponentMass
(t/MW)
CO2
(t/t)
Total CO2 (t/MW)
Fibreglass / resin
/ plastic
Rotor14.1 – 23.8x 1.521 – 36
SteelTower/hub82.2 – 111.2x 1.8148 – 200
IronGenerator, wiring7.2 – 20.5x 1.813 – 37
CopperGenerator, wiring0.6 – 1.6x 4.12.5 – 6.6
Aluminium0 – 2.1x 17.00 – 36
ConcreteFoundation130-380 m3/MWSee “Cement”See “Cement”
CementFoundation55-83x 1.055-83
TransportationSea Freight
Truck
236
ConstructionSite prep
Remote monitoring
Erection/Commissioning
Foundation
56
Overhead/ProfitOverhead8
ManufacturingPower Transmission Equipment
Fabricated Plate Work
Plastics Materials Resin
588
Total1,128-1,287

Materials and masses used to populate this table are from NREL 2015 “Cost of Wind Energy Review” [tab30 p65] except where linked to other sources.  See also this article on wind turbine component weights.

At a capacity factor of 25-50% (the higher figure representing some West Texas locations), the total output of a 1 MW turbine over a 25 year life time would be 55-110 GWh.  The savings, compared with power from coal or natural gas, would be 55,000-110,000 tonnes, or 28,000-55,000 tonnes respectively.

As can be seen, the CO2 savings from the wind power produced by an onshore wind farm, compare with power from fossil fuels, are hugely greater than the emissions caused by setting up the onshore wind farm.

However, advancing technology and focus on CO2 emissions from construction have led to two promising developments.

Currently, approximately 85% of wind turbine materials can be recycled and re-used.  Up to this point, the big exception has been the wind turbine rotor.  Vestas (a wind turbine maker) is part of the CETEC (Circular Economy for Thermoset Epoxy Composites) project.  The project aims to commercialise a process for recycling epoxy from turbine rotors back into its individual components.  These can be re-used to produce new wind turbine rotors.  

A significant proportion of the materials CO2 emissions come from the steel tower.  Concrete can be substituted, but also has significant emissions.  RWE, a green energy company, is working with Modvion, a Swedish wood-technology company, to produce wind turbine towers from laminated wood.  Weight for weight, wood is stronger than steel.  The towers will be made in modular form, eliminating transportation issues with towers for the tallest onshore wind turbines.

Not only would wooden towers cause fewer emissions in construction, but they also contain embedded carbon, netting off some emissions from construction.  Wooden towers are also likely to be more appealing to the public, even if, when painted, they are likely to look similar to steel towers!

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