General

According to BNEF, 268 GW (DC) of solar PV capacity was installed in 2022, with an expectation of another 315 GW to be installed in 2023.  Adding these to the IEA figure for 2021 cumulative installation of 884 GW means there was 1,152 GW (1.15 TW) of solar PV (photovoltaic) capacity installed world wide at the end of 2022.

In its report, the IEA says the 2021 split in installed solar PV capacity is 56% utility scale, 27% commercial and industrial and 16% residential.

Here is an estimate of solar PV growth from the November 2019 IRENA  document “Future of solar PV” [page 22].

IRENA assumes that solar PV installation does not exhibit any more exponential growth after 2024.  After 2024 the IRENA assumption is straight line growth (same quantity installed each year).

Between 2031 and 2041, IRENA sees installation of only 3 TW of solar PV, or 300 GW per year.  Assuming utility-scale with prices down to, say, $600/kW, the annual cost would be around $180 billion per year spent on solar PV, compared to around $2.5 tr per year currently spent on oil.  $2.5 tr is for the purchase of 100 million barrels of oil per day at $70/barrel.  To spend only 7% of this on solar power to supply 40-50% of global energy by 2050 is surely highly cost effective.

Let us use a second way to work out the likely requirement for solar PV to be installed by 2050.

Solar PV power is likely to be cheaper than wind power by 2050, and both will be cheaper than any other form of energy at that point.  So a reasonable assumption is that solar PV power will contribute at least half of the world’s energy by 2050.

Typically, if fossil fuel energy applications are electrified, the total energy required comes down by a factor of 3.  In the case of the UK it would be expected that 100% electrification of everything (at least as some part of the fuel supply chain, e.g. to produce hydrogen via electrolysis) would at least double the electricity demand.  However, many developing countries will expand total energy use hugely, perhaps by a factor of 3, by 2050.  Most likely we will require between 4 and 5 times the current global electricity grid capacity by 2050.

Current electricity demand is 25,000 TWh/year, so 2050 electricity demand is likely to be in the range of 100,000 to 125,000 TWh/year, an average of 11 to 14 TW.  Solar PV could supply half, an average of 5.5 to 7 TW of generation.  If the solar PV CF (capacity factor) is 17%, the world required 32 to 41 TW of solar PV capacity in 2050, four times what IRENA is suggesting above.

And a third way…

The UABIO estimate for solar power [from the chart] (both direct and via storage) in 2050 is 23 PWh/year.  Divide by 8,760 hours per year to get average solar PV generation of 2.6 TW.  Assuming the IRENA utility solar PV average capacity factor for 2021 [p79,p91] of 17.2%, the world would need 15 TW of solar PV capacity.  15 TW of solar PV capacity is lower than the second estimate derived above, but still nearly twice IRENA’s suggested figure of 8.5 TW.

The conclusion is that the IRENA prediction of solar PV growth by year is likely too low by a factor of two or more.

Technology

There is an excellent summary of the most recent solar PV technology trends on pages 49-59 of the May 2022 Solar Power Europe Global Market Outlook report.

Solar cell materials

Most solar panel modules are C-Si (crystalline silicon) with a transition under way from multi-crystalline to single crystal technology which brings a higher efficiency.

Mounting

In the sunniest places utility scale solar panels  generally have single axis solar tracking (e.g. always facing south, rotating up and down to match the angle of the sun).  On rooftops, and in less sunny places, where sunlight is more diffuse, solar panels are typically fixed.  They are mounted facing south,  at the same angle to the vertical as the latitude.  Thus, at the equator (latitude 0\degree) panels would point vertically upwards.

Efficiency

NREL (the US National Renewable Energy Laboratory) keeps an updated chart of photovoltaic solar cell efficiencies by type and year.  Here is the version from early January 2023.

Click on the chart for the most recent, interactive version.

In practice, 90% of solar panels use silicon solar cells, of which 95% are C-Si (crystalline silicon) solar cells, with maximum efficiencies between 21% for thin film and 26% likely practical maximum for C-Si single junction solar cells.

The most promising mass-market technique for improving efficiency would be to use tandem, perovskite plus C-Si (dual junction), solar cells.  The perovskite junction can be deposited on top of the base silicon solar cells using straightforward, low cost, techniques.  As of October 2023, Longi holds the record for a perovskite/silicon tandem solar cell at 33.9% efficiency.

Multi-junction solar cells can be much more efficient – up to a record 47.6% – but are much more expensive.  The highest efficiencies can only be obtain with concentrated sunlight (e.g. 200 suns), which requires two axis tracking, and a bigger land area, both of which increase the overall cost.

In space, where weight adds to the launch cost, multi-junction solar cells with no concentration are well worthwhile.  On the ground, they are too expensive.  For a given electricity production, it is generally much cheaper to use less efficient C-Si single junction technology installed over a larger land area.

Capacity factor

The AC capacity factor of a solar farm is normally quoted. 

Capacity factors depend on whether the solar panels are fixed, or have 1 axis or 2 axis solar tracking.  

The ILR (inverter loading ratio) is the ratio of the DC maximum solar panel output of an installation to the AC maximum output.  The more solar panels there are, relative to the inverter and grid connection capacity, the higher the ILR will be.  See the Solar PV theory page.

According to an IRENA 2021 solar report [p79], the average solar PV capacity factor for utility solar farms commissioning in 2021 was 17.2%

Capacity factors vary according to location.  Solar irradiance at the surface is highest in the subtropics, rather than the tropics, which tend to be more cloudy.

Unit costs

According to IRENA, the installation capacity weighted global LCOE (levelised cost of electricity) of solar PV power in 2021 was $55/MWh [p16-19], a reduction of 13% compared to 2020.

Solar PV module costs have reduced by 99.6% since 1976, which is responsible for most of the price reduction in solar power.  Costs have closely followed the law of learning curves (strictly, but rarely, called Wright’s law) – that the price of some technology shows the same reduction for each doubling of installed capacity.

The IRENA 2021 solar PV cost report [p79] gives the average 2021 cost of utility solar PV as $857/kW, an average 2021 capacity factor of 17.2%, and an average 2021 LCOE of $48/MWh.

The same IRENA 2021 solar PV report [p98]  gives the LCOE reductions 2010 to 2021 for selected countries.

2050 total solar PV costs

In the General section above, the conclusion was that 15-32 TW of solar PV was likely to be required to meet 2050 net zero requirements, assuming electrification of most energy use, with solar PV providing half of the total annual energy requirements.

The cost of oil in use currently is about $2.5tr per year, for 100 mbpd (million barrels per day), traded at $70 per barrel, as in the General section above.  Assuming a capital cost of $600,000 per MW of solar PV capacity, the total cost of the solar PV would be $9-19 trillion, which seems large.  However, spread over 25 of the 28 years remaining to 2050, it would represent $360bn to $770bn per year, or 14% to 30% of the current expenditure on oil each year.  A utility solar farm should last 25 to 30 year.

After 25 years, the solar PV farms may require renewing, so the expenditure per year will repeat again over the following 25 years 2051 to 2075.

The cost has been estimated assuming all solar PV capacity installed is utility scale.  Commercial and rooftop solar PV is more expensive than utility scale solar PV, even if governments mandate it and subsidise it.

In addition to the solar farms themselves, there is a need to match variable solar (and wind) generation to variable demand.  A few hours of average load of grid battery storage can fill short duration gaps, and a long duration storage technology would provide backup for long duration gaps.  Flexible loads and demand response can replace the need for some of the grid battery storage and backup capacity.  These storage technologies also cost money, but the combination required to provide reliable electricity, for the energy applications which require it, appears to cost less than the current spending on oil, gas and coal.  

Surface sunlight is strongest in the subtropics, not the tropics (which tend to be cloudy).  See the Global Solar Atlas.  Most of the cheapest solar PV bids are for projects in the subtropics.

It is difficult to relate bid prices below $20/MWh to a representative commercial LCOE for the projects, or to compare the projects against each other.  The solar project bid price depends on what the grid operator or government supplies to the projects (e.g. the grid connection might not be the responsibility of the project), whether low cost loans or loan guarantees are available, and the charges for land leases.  Projects with a long delivery timescale can forward price the cost of some components such as solar panels, mountings or inverters, and assume the usual price decreases over time.  In the USA and elsewhere, tax subsidies are available which can be claimed directly by the project.

The negative bid, at the top of the list below, contains another example – the grid provides a grid connection for 30 years while the contract for negatively priced solar power only runs for 15 years.  And the grid connection can be used to transmit other power to the grid whenever the contracted solar generation does not take the full capacity.

The list below includes only the lowest bid to each region, except for Portugal where the lowest bid is negative.

  • -$4.39/MWh (i.e. negative) 100 MW floating solar, Alqueva Dam – Portugal, April 2022*
  • $10.4/MWh 600 MW Al Shuaiba PV farm – Saudi Arabia, April 2021
  • $13.16/MWh – Portugal, August 2020
  • $13.32/MWh timed blocks of power – Chile, September 2021
  • $13.50/MWh 2 GW Al Dhafra – Abu Dhabi, June 2020
  • $15.00/MWh 100 MW Hecate, Sant Teresa – New Mexico, May 2020
  • $15.67/MWh 800 MW Al-Kharsaah, Doha  – Qatar, January 2020
  • $16.9/MWh 900 MW 5th phase of MBR Solar Park – Dubai, October 2019
  • $17.50/MWh 211 MW A4 renewables auction for 5 projects – Brazil, June 2019
*EDP, the installer, believes the 30 year grid connection supplied to the project will be worth more to it than the cost of the 15 year contract to pay to provide floating solar PV power. It does not mean that the LCOE of its solar PV power is negative. Effectively EDP is taking advantage of the deliberate auction terms. However, the solar PV system cost must clearly be low to allow EDP to do this.

Solar PV production region

From IEA data. Licence: CC BY 4.0

As can be seen, China is responsible for the production of most solar PV modules and the sub-structures and materials which go into them.  China is also the biggest single market for solar PV panels in the worlds, but is less than 40% of the global PV market.

Materials

According to IRENA’s 2017 document “Renewable energy benefits: leveraging local capacity for solar PV” [Fig 5 p13], the materials used for a 1 MW utility scale solar PV farm are roughly as follows:-

If the average capacity factor was the global average of 17%, then in its expected 25 year life, the 1 MW solar farm would generate 37 GWh of electricity. 

Comparing with generation of the same quantity of electricity by other means, it would displace 37,000 tons of CO2 compared with a coal generation plant (1 tonne CO2/MWh), and 18,500 tonnes of CO2 compared with a gas generation plant (500 kg CO2/MWh).

CO2 emissions from the manufacture of the solar panels are 420 (Germany) to 750 (China) tonnes/MW, far less than the savings of tens of thousands of tonnes of CO2, and representing a reduction of 80% over recent years.

Production COemissions to produce one tonne of various materials are:-

*According to the IEA, the high CO2 emissions value for aluminium is due to expendable carbon anodes, which are oxidised to CO2 by the oxygen released during electrolysis. The use of inert anodes (not made from carbon) would avoid most of these emissions, but requires further development.